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Integrated Reliability : Condition Monitoring and Maintenance of Equipment

Title: Integrated Reliability : Condition Monitoring and Maintenance of Equipment
Author: John Osarenren
ISBN: 1482249405 / 9781482249408
Format: Hard Cover
Pages: 527
Publisher: CRC Press
Availability: In Stock

Tab Article

Consider a Viable and Cost-Effective Platform for the Industries of the Future (IOF)

Benefit from improved safety, performance, and product deliveries to your customers. Achieve a higher rate of equipment availability, performance, product quality, and reliability. Integrated Reliability: Condition Monitoring and Maintenance of Equipment incorporates reliable engineering and mathematical modeling tohelp you move toward sustainable development in reliability condition monitoring and maintenance. This text introduces a cost-effective integrated reliability growth monitor, integrated reliability degradation monitor, technological inheritance coefficient sensors, and a maintenance tool that supplies real-time information for predicting and preventing potential failures of manufacturing processes and equipment.

The author highlights five key elements that are essential to any improvement program: improving overall equipment and part effectiveness, quality, and reliability; improving process performance with maintenance efficiency and effectiveness; training all employees involved; including operators in the daily maintenance and upkeep of the equipment; and implementing early equipment management and maintenance prevention design. He offers a sustainable solution with integrated reliability condition monitoring and maintenance of manufacturing processes, parts, and equipment in the IOFs with a technological inheritance model-based program.

This book contains 15 chapters that include details on:

  • Improving the material–part–equipment system life cycle, reliability conditions, and manufacturing process productivity for wear, corrosion, and temperature resistance applications
  • Maximizing the component and system reliability growth of parts and equipment
  • Minimizing reliability degradation within the framework of a condition-based maintenance
  • Analyzing the reliability degradation, wear, and other competing failure modes of nickel-based hard alloy–coated part mating surface with a technological inheritance model-based program
  • Introducing a cost-effective integrated reliability monitor and maintenance strategy with a technological inheritance model–based software program

Integrated Reliability: Condition Monitoring and Maintenance of Equipment addresses potential failures from an asset manager, maintenance user, and operator’s standpoint, and highlights the solutions to common failures and reliability problems for equipment in the IOFs.

Tab Article

Preface
Acknowledgments
Introduction
Summary of Chapters

Chapter 1 : Overview for Condition Monitoring and Maintenance of Equipment in the Industries of the Future

  • 1.1 : Increasing the Existing Maintenance and Operations of Industrial Equipment Productivity in Plants
  • 1.2 : Analysis of Maintenance and Operations of Industrial Equipment Productivity in Plants
  • 1.3 : Condition Monitoring and Maintenance of Industrial Equipment in the Industries of the Future
  • 1.4 : Existing Maintenance Strategies of Industrial Equipments in the Industries of the Future
  • 1.5 : Limitations of Existing Condition Monitoring and Maintenance Strategies of Industrial Equipment in the Industries of the Future
  • 1.6 : Maximum Achievable Reliability Condition and Maintenance Requirements for Part-Process-Equipment System with the Technological Inheritance Technique
  • 1.7 : Equipment Reliability Degradation and Failure Variation Control with the Technological Inheritance Technique
  • 1.8 : Equipment Reliability Growth and Optimum Condition Variation Control with the Technological Inheritance Technique
  • 1.9 : Conclusions
  • References

Chapter 2 : Integrated Reliability of Material-Part-Equipment System Life Cycle with the Technological Inheritance Technique

  • 2.1 : Introduction to Integrated Reliability Condition Monitoring and Maintenance Process of Material-Part-Equipment System Life Cycle
  • 2.2 : Measuring the Impact of Equipment Integrated Reliability Condition Monitoring and Maintenance on a Business
  • 2.3 : Equipment-Part Life Cycle and Phase-Out Conditions
  • 2.4 : Equipment Failures and Part Replacement System
  • 2.5 : Measuring the System Reliability Degradation and Rate of Failures with the Technological Inheritance Technique
  • 2.6 : Concepts and Feasibility of Part Material: Manufacturing Method of Part-Equipment System Reliability Condition Control with the Technological Inheritance Coefficient
  • 2.7 : Hard Alloy-Coated Part Surface Quality and Process Performance Variations with the Technological Inheritance Model
  • 2.8 : Material, Part, and Process Selection for Wear-, Corrosion-, and Temperature-Resistant Applications in the Industries of the Future
  • 2.9 : Measurement Points
  • 2.10 : Optimum Selection of Parts, Manufacturing Processes, and Industrial Equipment System for Maximum Achievable Reliability with the Technological Inheritance Technique
  • 2.11 : Integrated Reliability Condition Monitoring and Maintenance of Material and Manufacturing Processes and Equipment with the Technological Inheritance Technique
  • 2.12 : Developing Quality, Reliability Growth, Degradation Chain, and Maintenance Cost Program with Technological Inheritance Coefficients
  • 2.13 : Conclusion
  • References

Chapter 3 : Reliability Growth and Degradation of System Condition Monitoring with the Technological Inheritance Technique

  • 3.1 : Reliability Definitions
  • 3.2 : Integrated Reliability Theory for Manufacturing Process, Part, and Equipment System Condition Monitoring with the Technological Inheritance Technique
  • 3.3 : Component and System Reliability Growth and Degradation Assessment with the Technological Inheritance Technique
  • 3.4 : Maximum Achievable Reliability Requirements of Hard Alloy-Coated Part in the Manufacturing Process and Equipment for Wear- and Other Competing Failure-Resistant Applications
  • 3.5 : Integrated Reliability Condition Monitoring of the Manufacturing Process and Equipment System
  • 3.6 : Integrated Reliability Condition Monitoring and Maintenance of Manufacturing Processes and Equipment Mechanism with the Technological Inheritance Model
  • 3.7 : Quantitative and Qualitative Assessments of Integrated Reliability Coefficient Test
  • 3.8 : Integrated Reliability Condition Monitoring and Maintenance with Technological Inheritance Coefficient Assessment for Manufacturing Processes and Industrial Equipment
  • 3.9 : Reliability Condition Growth Prediction Using Multivariate Quality with the Multivariate Regression Model
  • 3.10 : Setting Integrated Reliability Requirements with Multivariate Regression and Technological Inheritance Models
  • 3.11 : Optimization of Reliability Condition Monitoring and the Maintenance of Processes, Parts, and Equipments with the Technological Inheritance Technique
  • 3.12 : Developing Reliability Growth and Degradation Improvement Tests for Optimum Component Conditions and the Failures of Equipment with the Technological Inheritance Technique
  • 3.13 : Conclusions
  • References

Chapter 4 : Role of Technological Inheritance Technique for Condition Monitoring and Maintenance of Industrial Equipment

  • 4.1 : Integrated Reliability Condition Monitoring and Maintenance Assessment with the Technological Inheritance Technique
  • 4.2 : Integrated Reliability Condition Monitoring and Maintenance Route with the Mathematical Technological Inheritance Model
  • 4.3 : Determination of Component Quality and Failure Mode Condition Characteristics with the Technological Inheritance Model
  • 4.4 : Multiple Mathematical Modeling for Integrated Reliability Condition Monitoring and Maintenance of Parts, Manufacturing Processes, and Industrial Equipments with the Technological Inheritance Technique
  • 4.5 : Determination of Component Reliability Degradation and Maintenance with the Technological Inheritance Model
  • 4.6 : Determination of Component Reliability Growth and Maintenance with the Technological Inheritance Technique
  • 4.7 : Benefits of the Role of the Technological Inheritance Technique in Integrated Reliability Condition Monitoring and Maintenance of Manufacturing Processes, Parts, and Industrial Equipment
  • 4.8 : Conclusion
  • References

Chapter 5 : Maximum Achievable Reliability Design for Critical Parts of Equipment with Technological Inheritance Model

  • 5.1 : Robust Design of Hard Alloy-Coated Part Surface for Wear-, Corrosion-, and Temperature-Resistant Applications
  • 5.2 : Design of Experiments for Maximum Achievable Lifetime Reliability of Hard Alloy-Coated Critical Part Surface Conditions
  • 5.3 : Planning the Design of Experiment for Maximum Achievable Quality-Reliability Chain of Critical Parts, Manufacturing Processes, and Industrial Equipments with the Multivariate Regression Model
  • 5.4 : Statistical Experimental Planning of a Multifactorial Design for Optimum Quality and Reliability of Parts, Processes, and Equipment Conditions
  • 5.5 : Experimental Plan of the Second-Order Design for Optimum Reliability of Part, Process, and Equipment Conditions
  • 5.6 : Rotatable Experimental Plan Design for Optimum Reliability of Part, Process, and Equipment Conditions
  • 5.7 : Multivariate Regression Models for Hard Alloy Workpiece Surface Quality Condition for Wear and Other Competing Failure Resistance Applications by Rotary Cutting with Plasma Flame
  • 5.8 : Multivariate Regression Models of a Hard Alloy-Coated Part Surface Condition for Wear and Other Competing Failure Resistance Application
  • 5.9 : Multivariate Regression Model Analysis of a Hard Alloy-Coated Part Surface Condition for Wear and Other Competing Failure Resistance Application
  • 5.10 : Determination of the Optimum Rotary Cutting with Plasma Flame Machining and Workpiece Surface Quality Conditions for Reliability Requirements
  • 5.11 : Reliability Requirements and Measurement Characteristics for Integrated Reliability Monitoring and Maintenance of Parts and Equipments with a Technological Inheritance Model-Based Program
  • 5.12 : Reliability Testing and Measurement of Reliability Growth and Degradation of Part, Process and Equipment System with a Technological Inheritance Model-Based Program
  • 5.13 : Component and Process Performance Condition Profile with the Technological Inheritance Model-Based Design
  • 5.14 : Integrated Reliability Condition Monitoring and Maintenance Mechanisms with Technological Inheritance Coefficients for Wear and Other Competing Failure Resistance Applications
  • 5.15 : Design Procedures for Integrated Reliability Monitoring and Maintenance of Machine Parts, Manufacturing Processes, and Industrial Equipment with the Technological Inheritance Model-Based Technique
  • 5.16 : Conclusions
  • References

Chapter 6 : Selection of Coating Materials, Parts, and Equipment System with the Technological Inheritance Technique

  • 6.1 : Characteristics of Industries of the Future
  • 6.2 : Existing Materials Models and Databases
  • 6.3 : Selection of Nickel-Based Alloys for Corrosion-Resistant Applications
  • 6.4 : Selection of Self-Fluxing Alloy Powders for Wear and Temperature Resistance Applications
  • 6.5 : Optimum Selection of Materials for Failure-Resistant Coatings with Multivariate Regression and a Technological Inheritance Model-Based Program
  • 6.6 : Optimum Component/System Reliability Selection
  • 6.7 : Reliability Testing for Optimum Condition and Failures of Coating Materials with Multivariate Regression and Technological Inheritance Model-Based Design
  • 6.8 : Conclusions
  • References

Chapter 7 : Reliability Growth Condition of Coating Material and Deposition Process with a Technological Inheritance Model-Based Program

  • 7.1 : Existing Selection of Part Surface Coating Material and Deposition Process for Wear and Other Competing Failure Resistance Applications
  • 7.2 : Coating Deposition Techniques and Processes for Wear, Corrosion, and Temperature Failure Resistance Applications
  • 7.3 : Mechanical Properties
  • 7.4 : Industrial Experience of Thermal Spraying Processes for Failure Resistance Applications
  • 7.5 : Recommendations and Its Future
  • 7.6 : Reliability Test for Growth of Hard Alloy-Coated Materials and Workpiece Surface Optimum Conditions with a Technological Inheritance Model-Based Program
  • 7.7 : Integrated Reliability Condition Monitoring and Maintenance of Hard Coating Materials and Coated Workpiece Part Surface with a Technological Inheritance Model-Based Program
  • 7.8 : Conclusions
  • References

Chapter 8 : Reliability Growth Condition of Machining and Grinding Processes of Hard-Coated Workpiece Surface

  • 8.1 : Machining Hard Alloy Material and Hard Alloy-Coated Workpiece Surface for Wear and Other Competing Failure Resistance Applications
  • 8.2 : Self-Propelled Rotary Tooling
  • 8.3 : Selecting Surface Finish Processes for Hard Alloy-Coated Workpiece Surface with the Multivariate Regression Model
  • 8.4 : Multivariate Regression Model for Hard Alloy Workpiece Surface
  • 8.5 : Surface Finishing with Grinding Hard-Coated Machine Part Surfaces
  • 8.6 : Benefits of Machining Hard-Coated Precision Machine Part Surfaces with Rotary Cutting Plasma Spray and the Technological Inheritance Model
  • 8.7 : Critical Features Produced by the Surface Finish of Nickel-Based Hard Alloy-Coated Part Surface
  • 8.8 : Integrated Reliability Testing for Reliability, Optimum Growth, Degradation, and Failure of Hard-Coated Machine Part Surface during Machining and Grinding Processes with the Technological Inheritance Model
  • 8.9 : Integrated Reliability Monitoring and Maintenance of Processes, Parts, and Equipments with a Technological Inheritance Model-Based Program
  • 8.10 : Conclusions
  • References

Chapter 9 : Reliability Growth, Degradation, and Fatigue Failure of Nickel-Based Hard Alloy-Coated Part Surface

  • 9.1 : Failure Analysis of Mechanical Components
  • 9.2 : Definitions of Failure Characteristics
  • 9.3 : Types and Categories of Failures
  • 9.4 : Physics of Fatigue
  • 9.5 : Characteristics of Fatigue Failures
  • 9.6 : High-Cycle Fatigue
  • 9.7 : Probabilistic Nature of Fatigue
  • 9.8 : Low-Cycle Fatigue
  • 9.9 : Fatigue and Fracture Mechanics
  • 9.10 : Factors That Affect Fatigue Life and Its Resistance to Failure
  • 9.11 : Parameters of Component and Process Condition for Fatigue Reliability Analysis
  • 9.12 : Fatigue Prediction and Lifetime of Component Analysis
  • 9.13 : Reliability Fatigue Analysis with Modular and Virtual Instruments Using the Technological Inheritance Technique
  • 9.14 : Fatigue Results
  • 9.15 : Moving from the Physical to Virtual Assessments of Materials, Parts, and Equipments with the Technological Inheritance Technique
  • 9.16 : Criteria for Virtual Assessment of Fatigue Reliability with the Technological Inheritance Technique
  • 9.17 : Design for Maximum Achievable Fatigue Reliability with the Technological Inheritance Technique
  • 9.18 : Fatigue Reliability Test, Measurement, and Virtual Assessment of Manufacturing Processes and Equipments with a Technological Inheritance Model-Based Program
  • 9.19 : Conclusions
  • References

Chapter 10 : Reliability Degradation, Wear, and Competing Failure Modes of Nickel-Based Hard Alloy-Coated Part Mating Surface

  • 10.1 : Resistance to Wear and Competing Failure Modes of Equipments
  • 10.2 : Types of Competing Failure Modes with Wear for Industrial Equipments and Their Preventive Techniques
  • 10.3 : Wear Factors and Mechanisms of Equipments
  • 10.4 : Wear Reliability Degradation and Failure Concept with Technological Inheritance Coefficients
  • 10.5 : Maximizing the Wear Resistance and Reliability and Minimizing the Failures of Parts in Equipments with the Technological Inheritance Model
  • 10.6 : Wear and Wear Resistance Coefficient Testing with Technological Inheritance Coefficients
  • 10.7 : Integrated Reliability Curve Analysis for Wear Resistance Degradation and Competing Failures of Equipments with the Technological Inheritance Model
  • 10.8 : Conclusions
  • References

Chapter 11 : Integration of Reliability, Condition Monitoring, and Maintenance of Industrial Equipment

  • 11.1 : Existing Preventive and Predictive Maintenance Program of Equipment
  • 11.2 : Improving the Existing Preventive and Predictive Maintenance of Parts, Processes, and Equipments with the Integrated Reliability Condition Monitoring and Maintenance Program
  • 11.3 : New Concept of Preventive and Predictive Maintenance Program with a Technological Inheritance Model-Based Program
  • 11.4 : Integrated Reliability Monitoring and Maintenance Characteristics with a Technological Inheritance Model-Based Program
  • 11.5 : Integrating Component and Process Function Condition-Based Maintenance with the Technological Inheritance Model
  • 11.6 : Integrating Reliability Condition Monitoring of Parts, Manufacturing Processes, and Equipments with a Technological Inheritance Model-Based Program
  • 11.7 : Integrated Reliability Monitoring and Maintenance Curve with the Technological Inheritance Model
  • 11.8 : Developing Cost-Effective Integrated Reliability Condition Monitoring and Maintenance Programs for Manufacturing Processes, Parts, and Industrial Equipment with the Technological Inheritance Model
  • 11.9 : Benefits of Integrating Reliability, Condition Monitoring, and Maintenance of Manufacturing Processes and Industrial Equipments with the Technological Inheritance Model
  • 11.10 : Conclusions
  • References

Chapter 12 : Integrated Reliability of Equipment with a Technological Inheritance Model-Based Simulation Technique

  • 12.1 : Computer Simulation with the Technological Inheritance Model for Integrated Reliability Monitoring and Maintenance of Manufacturing Processes and Industrial Equipment System
  • 12.2 : Developing an Intelligent Multivariate Sensor for Measuring and Monitoring Tool Wear, Workpiece Quality, and Machining Process Performance
  • 12.3 : Technological Inheritance Model-Based Simulation Program for Integrated Reliability Condition Monitoring and Maintenance of Parts and Equipment in the Industries of the Future
  • 12.4 : Technological Inheritance Model-Based Software Program
  • 12.5 : Determination of the Control Limits and Threshold Points with the Technological Inheritance Technique for Integrated Reliability Condition Monitoring and Maintenance of Parts, Processes, and Equipment
  • 12.6 : Integrated Reliability Condition Monitoring and Maintenance of Manufacturing Processes and Equipment Distribution Curve with the Technological Inheritance Model
  • 12.7 : Algorithm for Integrated Reliability Condition Monitoring and Maintenance of Machine Part, Manufacturing Process, and Equipment System with a Technological Inheritance Model-Based Simulation Program
  • 12.8 : Conclusions
  • References

Chapter 13 : Integrated Reliability with a Technological Inheritance Model-Based Program in the Industries of the Future

  • 13.1 : Role of Technological Inheritance-Model Based Programs for Integrated Reliability Condition Monitoring and Maintenance of Manufacturing Processes and Equipments
  • 13.2 : Integrated Reliability Condition Monitoring and Maintenance Technology of Critical Parts, Processes, and Rotating Equipment
  • 13.3 : Instrumentation of Integrated Reliability Condition Monitoring and Maintenance Technology with a Technological Inheritance Model-Based Program
  • 13.4 : Integration of Acquisition, Analysis, and Presentation of Data with a Technological Inheritance Model-Based Software Program
  • 13.5 : Integrated Reliability Condition Monitoring and Maintenance Tools with Technological Inheritance Coefficient Variation Control Limits
  • 13.6 : Integrated Reliability Condition Monitoring Tools and Features of Parts, Processes, and Industrial Equipment with a Technological Inheritance Model-Based Program
  • 13.7 : Component and Process Technological Inheritance Coefficient Sensors
  • 13.8 : Technological Inheritance Coefficient Transfer Function for Communication Networks and Signal Processing
  • 13.9 : Cost-Effective Integrated Reliability Condition Degradation Monitor for the Detection of Distributed Defects and Failures in Parts and Industrial Equipments with a Technological Inheritance Network System
  • 13.10 : Real-Time Component and Process Data Acquisition and Automation with a Technological Inheritance Model-Based Software Program
  • 13.11 : Integrated Reliability Condition Monitoring and Maintenance of Hard Alloy Critical Part Surfaces with a Technological Inheritance Model-Based Program in the Industries of the Future
  • 13.12 : Conclusions

Chapter 14 : Integrated Reliability with a Technological Inheritance Model-Based Network Program in the Industries of the Future

  • 14.1 : Integrated Reliability Condition Monitoring and Maintenance Strategies
  • 14.2 : Working Conditions of Integrated Reliability Condition Monitoring and Maintenance Strategy with the Technological Inheritance Coefficients
  • 14.3 : Application of the Integrated Reliability Condition Monitoring and Maintenance Strategy with a Technological Inheritance Model-Based Software Program
  • 14.4 : Online Monitoring and Maintenance with a Technological Inheritance Model-Based Program
  • 14.5 : Integrating Critical Component Reliability with a Process Control System Using a Technological Inheritance Model-Based Program
  • 14.6 : Integrated Reliability Condition Monitoring and Maintenance Curves for Manufacturing Processes, Assembly Process, and Industrial Equipment
  • 14.7 : Integrated Reliability Condition Monitoring and Maintenance for a Typical Turbine with a Technological Inheritance Model-Based Program
  • 14.8 : Conclusions

Chapter 15 : Integrated Reliability Management with a Technological Inheritance Model-Based Program in the Industries of the Future

  • 15.1 : Effective Reliability Condition Monitoring and Maintenance Management with a Technological Inheritance Model-Based Program
  • 15.2 : Integrated Reliability Condition Monitoring and Maintenance Management for Manufacturing Processes and Industrial Equipment Systems
  • 15.3 : Integrated Reliability Monitoring and Maintenance Management Tasks with a Technological Inheritance Software Program for Manufacturing Processes, Parts, Industrial Equipment, and Sensor System
  • 15.4 : Integrated Reliability Condition Monitoring and Maintenance Technology of Manufacturing Processes, Parts, and Industrial Equipment with a Technological Inheritance Device Manager Software
  • 15.5 : Functions of a Device Manager
  • 15.6 : Efficient Hardware System for the Management of Integrated Reliability Monitoring and Maintenance Technology
  • 15.7 : Management of Integrated Reliability Condition Monitoring and Maintenance Technology with a Technological Inheritance Model-Based Program
  • 15.8 : Benefits of Integrated Reliability Condition Monitoring and Maintenance Management Systems with a Technological Inheritance Software Program in the Industries of the Future
  • 15.9 : Conclusions

Index

 

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