Taguchi's Quality Engineering Handbook

Title: Taguchi's Quality Engineering Handbook
Author: Genichi Taguchi, Subir Chowdhury, Yuin Wu
ISBN: 0471413348 / 9780471413349
Format: Hard Cover
Pages: 1696
Publisher: Wiley
Year: 2005
Availability: 45-60 days

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In the last fifty years, one man stands out as the driving force behind the quality revolution—Genichi Taguchi. Now, for the first time in one volume, Taguchi's Quality Engineering Handbook presents all the methods and beliefs that have made Taguchi one of the most respected authorities on quality engineering and management in the world.

No other single volume presents the full breadth of founding beliefs behind the successful engineering practices used by today's leading companies. Helpful to companies in both manufacturing and service industries, Taguchi's Quality Engineering Handbook provides accessible material on such topics as:

  • Quality loss function
  • On-line quality engineering
  • Signal-to-noise ratio
  • Robust engineering
  • Design of experiments (known as the "Taguchi method")
  • Mahalanobis–Taguchi Systems (MTS)
  • Taguchi's Quality Engineering Handbook is a landmark resource for everyone interested in quality and engineering, from engineers and managers to upper-level VPs and educators.

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Preface
Acknowledgments
About The Authors

Section 1 : Theory

Part I : Genichi Taguchi's Latest Thinking
Chapter 1 :
The 2nd Industrial Revolution and Information Technology
Chapter 2 : Management for Quality Engineering
Chapter 3 : Quality Engineering : Strategy in Research and Development
Chapter 4 : Quality Engineering : The Taguchi Method

Part II : Quality Engineering : a Historical Perspective
Chapter 5 :
Development of Quality Engineering in Japan
Chapter 6 : History of Taguchi's Quality Engineering in The United States

Part II : Quality Loss Function
Chapter 7 :
Introduction to Qlf
Chapter 8 : Quality Loss Function for Different Quality Characteristics
Chapter 9 : Specification Tolerancing
Chapter 10 : Tolerance Design

Part IV : Signal-To-Noise Ratio
Chapter 11 :
Introduction to The Signal-To-Noise Ratio
Chapter 12 : Sn Ratios for Continuous Variables
Chapter 13 : Sn Ratio for Classified Attributes

Part V : Robust Engineering
Chapter 14 :
System Design
Chapter 15 : Parameter Design
Chapter 16 : Tolerance Design
Chapter 17 : Robust Technology Development
Chapter 18 : Robust Engineering : a Manager's Perspective
Chapter 19 : Implementation Strategies

Part VI : Mahalanobis-Taguchi System (Mts)
Chapter 20 :
Mahalanobis-Taguchi System

Part VII : Software Testing and Application
Chapter 21 :
Application of Taguchi Methods to Software System Testing

Part VII : On-Line Quality Engineering
Chapter 22 :
Tolerancing and Quality Level
Chapter 23 : Feedback Control Based on Product Characteristics
Chapter 24 : Feedback Control of a Process Condition
Chapter 25 : Process Diagnosis and Adjustment

Part IX : Experimental Regression
Chapter 26 :
Parameter Estimation in Regression Equations

Part X : Design of Experiments
Chapter 27 :
Introduction to Design of Experiments
Chapter 28 : Fundamentals of Data Analysis
Chapter 29 : Introduction to Analysis of Variance
Chapter 30 : One-Way Layout
Chapter 31 : Decomposition to Components With Unit Degrees of Freedom
Chapter 32 : Two-Way Layout
Chapter 33 : Two-Way Layout With Decomposition
Chapter 34 : Two-Way Layout With Repetition
Chapter 35 : Introduction to Orthogonal Arrays
Chapter 36 : Layout of Orthogonal Arrays Using Linear Graphs
Chapter 37 : Incomplete Data
Chapter 38 : Youden Squares

Section 2 Application (Case Studies)

Part I : Robust Engineering : Chemical Applications

Biochemistry
Case 1 :
Optimization of Bean Sprouting Conditions by Parameter Design
Case 2 : Optimization of Small Algae Production by Parameter Design

Chemical Reaction
Case 3 :
Optimization of Polymerization Reactions
Case 4 : Evaluation of Photographic Systems by Dynamic Operating Window

Measurement
Case 5 :
Application of Dynamic Optimization in Ultra-Trace Analysis
Case 6 : Evaluation of Component Separation Using a Dynamic Operating Window
Case 7 : Optimization of The Measuring Method for Granule Strength
Case 8 : a Detection of Thermoresistant Bacteria

Pharmacology
Case 9 :
Optimization of Model Ointment Prescriptions for in Vitro Percutaneous Permeation

Separation
Case 10 :
Use of a Dynamic Operating Window for Herbal Medicine Granulation
Case 11 : Particle-Size Adjustment in a Fine Grinding Process for Developer

Part II : Robust Engineering : Electrical Applications

Circuits
Case 12 :
Design for Amplifier Stabilization
Case 13 : Parameter Design of Ceramic Oscillation Circuits
Case 14 : Evaluation Method of Electric Waveforms by Momentary Values
Case 15 : Robust Design for Frequency-Modulation Circuits

Electronic Devices
Case 16 :
Optimization of Blow-Off Charge Measurement Systems
Case 17 : Evaluation of The Generic Function of Film Capacitors
Case 18 : Parameter Design of Fine Line Patterning for Ic Fabrication
Case 19 : Minimizing Variation in Pot Core Transformer Processing
Case 20 : Optimization of Back Contact of Power Mosfets

Electrophoto
Case 21 :
Development of High-Quality Developers for Electrophotography
Case 22 : Functional Evaluation for The Electrophotographic Process

Part III : Robust Engineering : Mechanical Applications

Biomechanical
Case 23 :
Biomechanical Comparison of Flexor Tendon Repairs

Machining
Case 24 :
Optimization of Machining Conditions by Electric Power
Case 25 : Development of Machining Technology for High Performance Steel by Transformability
Case 26 : Transformability of Plastic Injection-Molded Gear

Material Design
Case 27 :
Optimization of a Felt Resist Paste Formula Used in Partial Felting
Case 28 : Development of Friction Material for Automatic Transmissions
Case 29 : Parameter Design on a Foundry Process Using Green Sand
Case 30 : Development of Functional Material by Plasma Spraying

Material Strength
Case 31 :
Optimization of Two-Piece Gear Brazing Conditions
Case 32 : Optimization of Resistance Welding Conditions for Electronic Components
Case 33 : Tile Manufacturing Using Industrial Waste

Measurement
Case 34 :
Development of an Electrophotographic Toner Charging Function Measuring System
Case 35 : Clear Vision by Robust Design
Case 36 : Optimization of Adhesion Condition of Resin Board and Copper Plate
Case 37 : Optimization of a Wave Soldering Process
Case 38 : Optimization of Casting Conditions for Camshafts by Simulation
Case 39 : Optimization of Photoresist Profile Using Simulation
Case 40 : Optimization of a Deep Drawing Process
Case 41 : Robust Technology Development of an Encapsulation Process
Case 42 : Gas-Arc Stud Weld Process Parameter Optimization Utilizing Robust Design
Case 43 : Optimization of Molding Conditions of Thick-Walled Products
Case 44 : Quality Improvement of Electro-Deposited Process for Magnet Production
Case 45 : Optimization of an Electrical Encapsulation Process Through Parameter Design
Case 46 : Development of Plastic Injection Molding Technology by Transformability

Product Development
Case 47 :
Stability Design of Shutter Mechanisms of Single-Use Cameras by Simulation
Case 48 : Optimization of a Clutch Disc Torsional Damping System Design
Case 49 : Direct Injection Diesel Injector Optimization
Case 50 : Optimization of Disc Blade Mobile Cutters
Case 51 : D-Vhs Tape Travel Stability
Case 52 : Functionality Evaluation of Spindles
Case 53 : Improving Minivan Rear Window Latching
Case 54 : Linear Proportional Purge Solenoids
Case 55 : Optimization of a Linear Actuator Using Simulation
Case 56 : Functionality of Evaluation of Articulated Robots
Case 57 : New Ultra-Miniature Ems Tact Switch Optimization
Case 58 : Optimization of an Electrical Connector Insulator Contact Housing
Case 59 : Air Flow Noise Reduction of Intercoolers
Case 60 : Reduction of Boosting Force Variation of Brake Boosters
Case 61 : Reduction of Chattering Noise in 47-Feeder Valves
Case 62 : Optimal Design for a Small Dc Motor
Case 63 : Steering System On-Center Robustness
Case 64 : Improvement of The Taste of Omelets
Case 65 : Wiper System Chatter Reduction

Other
Case 66 :
Fabrication Line Capacity Planning Using a Robust Design Dynamic Model

Part IV : Mahalanobis - Taguchi System (Mts)

Human Performance
Case 67 :
Prediction of Programming Ability From a Questionnaire Using Mts
Case 68 : Technique for The Evaluation of Programming Ability Based on Mts

Inspection
Case 69 :
Application of Mahalanobis Distance for The Automatic Inspection of Solder Joints
Case 70 : Application of Mts to Thermal Ink Jet Image Quality Inspection
Case 71 : Detector Switch Characterization Using Mts
Case 72 : Exhaust Sensor Output Characterization Using Mts
Case 73 : Defects Detection Using Mts

Medical Diagnosis
Case 74 :
Application of Mahalanobis Distance to The Measurement of Drug Efficacy
Case 75 : Use of Mahalanobis Distance in Medical Diagnosis
Case 76 : Prediction of Urinary Continence Recovery Among Patients With Brain Disease Using Mahalanobis Distance
Case 77 : Mahalanobis Distance Application for Health Examination and Treatment of Missing Data
Case 78 : Forecasting Future Health From Existing Medical Examination Results Using Mts

Product
Case 79 :
Character Recognition Using Mahalanobis Distance
Case 80 : Printed Letter Inspection Technique Using Mts

Part V : Software Testing and Application

Algorithms
Case 81 :
Optimization of a Diesel Engine Software Control Strategy
Case 82 : Optimizing Video Compression

Computer Systems
Case 83 :
Robust Optimization of a Real-Time Operating System Using Parameter Design

Software
Case 84 :
Evaluation of Capability and Error in Programming
Case 85 : Evaluation of Programmer's Ability in Software Production
Case 86 : Robust Testing of Electronic Warfare Systems
Case 87 : Streamlining of Debugging Software Using an Orthogonal Array

Part VI : On-Line Quality Engineering

On-Line
Case 88 :
Application of On-Line Quality Engineering to The Automobile Manufacturing Process
Case 89 : Design of Preventive Maintenance of a Bucket Elevator Through Simultaneous Use of Periodic Maintenance and Checkup
Case 90 : Feedback Control by Quality Characteristics
Case 91 : Control of Mechanical Component Parts in a Manufacturing Process
Case 92 : Semiconductor Rectifier Manufacturing by On-Line Quality Engineering

Part VII : Miscellaneous

Miscellaneous
Case 93 :
Estimation of Working Hours in Software Development
Case 94 : Application of Linear and Nonlinear Regression Equations for Engineering

Section 3 : Taguchi's Methods Versus Other Quality Philosophies

Chapter 39 :
Quality Management in Japan
Chapter 40 : Deming and Taguchi's Quality Engineering
Chapter 41 : Enhancing Robust Design With The Aid of Triz and Axiomatic Design
Chapter 42 : Testing and Quality Engineering
Chapter 43 : Total Product Development and Taguchi's Quality Engineering
Chapter 44 : Role of Taguchi Methods in Design for Six Sigma

Appendix A : Orthogonal Array and Linear Graphs Tools for Quality Engineering
Appendix B : Equations for On-Line Process Control
Appendix C : Orthogonal Array and Linear Graphs for Chapter 38
Glossary
Bibliopgraphy
Index