Toyota Production System : An Integrated Approach to Just-In-Time

Title: Toyota Production System : An Integrated Approach to Just-In-Time
Author: Yasuhiro Monden
ISBN: 041283930X / 9780412839306
Format: Hard Cover
Pages: 504
Publisher: CHAPMAN & HALL
Year: 1998
Availability: In Stock

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The Just In-Time (JIT) manufacturing system in still in use by its founder, Toyota Motor Corporation, but it is constantly being improved.

Toyota Production System, Third Edition, systematically describes the changes that have occurred to the most efficient production system in use today. Since the publication of the first edition of this book in 1983, Toyota has integrated JIT with computer integrated manufacturing technology, a strategic information system, redesign of assembly lines, and a philosophy that incorporation respect for workers.

Even today, the goals of producing the necessary items in the necessary quantity at the necessary time are the drivers of JIT. The addition of computer integrated technology, information systems technology, and changes that boost worker morale and improve working conditions serve to further reduce costs, improve quality, and improve cycle time. The Toyota production system considers how to adapt production schedules to the demand changes in the marketplace while satisfying the goals of low cost, high quality, timely delivery, and improved worker morale.

Toyota production System, Third Edition, is written for both practitioner and academic. Inside, you'll find a balanced and broad approach to the Japanese production system. You'll learn how Toyota integrates manufacturing, information system, and continuous improvement activities to maintain its competitive edge and respond to market demands with quality products.

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Toyota Production System Japanese Terms
Forward
Preface to the Third Edition
Preface to the Second Edition
Acknowledgments

Part I : Total System
Chapter 1 :
Total Framework of the Toyota Production System

Part II : Subsystems
Chapter 2 :
Adaptable Kanban System Maintains Just-In Time Production
Chapter 3 : Supplier Kanban and the Sequence Schedule Used By Suppliers
Chapter 4 : Smoothed Production Helps Toyota Adapt to Demand Changes and Reduce Inventory
Chapter 5 : The Information System Between Toyota, Its Dealers, and Parts Manufacturers
Chapter 6 : Computer Control System in an Automobile Factory
Chapter 7 : How Toyota Shortened Production Lead Time
Chapter 8 : Reduction of Setup Time-Concepts and Techniques
Chapter 9 : Practical Procedure for Reducing Setup Time
Chapter 10 : Standard Operations Can Attain Balanced Production with Minimum Labor
Chapter 11 : Machine Layout, Multi-Function Workers, and Job Rotation Help Realize Flexible Workshops
Chapter 12 : Improvement Activities Help Reduce the Work Force and Increase Worker Morale
Chapter 13 : 5S-Foundation for Improvements
Chapter 14 : "Autonomous Defects Control" Assures Product Quality
Chapter 15 : Functional Management to Promote Company-Wide Quality Control and Cost Management

Part III : Quantitative Techniques
Chapter 16 :
Sequencing Method for the Mixed-Model Assembly Line to Realize Smoothed Production
Chapter 17 : New Sequence Scheduling Method for Smoothing
Chapter 18 : Determining the Number of Kanban Pertinent to the Alternative Withdrawal Systems
Chapter 19 : Computer System For Kanban System Support
Chapter 20 : Numerical Analysis for Productivity Improvement

Part IV : Implementation
Chapter 21 :
Review of Kanban System Principles
Chapter 22 : Prerequisites to Implementing the Toyota Production System
Chapter 23 : Applying the Toyota Production System Overseas
Chapter 24 : The Motivation and Productivity Effects of Autonomous Split-Lines in the Assembly Plant
Chapter 25 : Respect-for-Humanity Subsystem in the JIT Production System

Appendix 1 : JIT Delivery System Can Ease Traffic Congestion and the Labor Shortage
Appendix 2 : TVAL Model for Measuring Workload
Appendix 3 : Goals Coordination Method
Appendix 4 : A Parametric Procedure for Multi-Criterion Sequence Scheduling for Just-In-Time Mixed-Model Assembly Lines
Appendix 5 : Quantitative Analysis of Stocks in a JIT Multistage Production System Using the Constant Order Cycle Withdrawal Method
Appendix 6 : Quantitative Analysis of Lot Size in a JIT Production System Using Constant Order Quantity Withdrawal Method
Bibliography and References
Index