Materials Technology Gaps in Metal Additive Manufacturing

Title: Materials Technology Gaps in Metal Additive Manufacturing
Author: Cynthia Waters
ISBN: 0768084628 / 9780768084627
Format: Hard Cover
Pages: 154
Publisher: SAE
Year: 2018
Availability: 45-60 days

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Metal additive manufacturing (MAM) is an exciting emergent technology that offers the possibility of democratizing metal manufacturing worldwide. Many believe it has the ability to revolutionize product manufacture on a global scale.

MAM will require a considerable design shift for manufacturers and, hence, will disrupt conventional thinking and require adaptation. Visionaries in the mobility industry can see the transformative possibilities after materials considerations are addressed.

Materials Technology Gaps in Metal Additive Manufacturing introduces the reader to various opportunities and relationships in the study of material technologies involved in metal- based additive manufacturing of aerospace and automotive parts. Everything starts and ends with the material feedstock, and the intermediate processes that affect a particular metal. Each of the choices in the complex integrated MAM system impacts final- part properties.

Edited by Dr. Cynthia K. Waters, from North Carolina A&T State University, Materials Technology Gaps in Metal Additive Manufacturing is a highly curated collection of ten seminal SAE International papers. They discuss the various technologies involved in MAM, and draw attention to the materials needs in each of the situations addressed.

The main topics included in Materials Technology Gaps in Metal Additive Manufacturing are:

  • Process design and material modeling
  • Metal powder selection and study
  • Additive processing parameters effect on materials properties

As more interdependencies of materials properties and possible manufacturing processes evolve (compatibility interdependence), questions if the specific manufacturing process is capable to create the required geometry will also arise. Materials Technology Gaps in Metal Additive Manufacturing brings innovative ways to address these and other challenges that are always present in the adoption of novel technologies.

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Introduction

Chapter 1 : Contribution of 3D Printing in Tooling and Portable Tools Application Case for a Smart Driller
Chapter 2 : Design of a Brake Caliper Using Topology Optimization Integrated with Direct Metal Laser Sintering
Chapter 3 : Improving Heat Transfer and Reducing Mass in a Gasoline Piston Using Additive Manufacturing
Chapter 4 : Design and Manufacture of Titanium Formula SAE Uprights Using Laser-Powder-Deposition
Chapter 5 : Method of Production of Composite Powder Cu-Ni Suitable for Use in Selective Laser Melting                      
Chapter 6 : Method of Producing Composite Powder EP648-Al2O3 for Selective Laser Melting Usage
Chapter 7 : Selective Laser Melting of Copper by 200 W CO2 Laser
Chapter 8 : Direct Laser Metal Deposition of Al 7050 Alloy
Chapter 9 : Study of the Influence of Electron Beam Treatment on the Surface Properties of the Material Produced by Selective Laser Melting
Chapter 10 : A Hardness Study on Laser-Cladded Surfaces for a Selected Bead Overlap Conditions

About the Editor