Title: Strategic Error-Proofing : Achieving Success Every Time with Smarter FMEAs Author: John J. Casey ISBN: 1420083678 / 9781420083675 Format: Soft Cover Pages: 152 Publisher: Productivity Press Year: 2009 Availability: In Stock
Description
Contents
In recent years, the relentless pursuit of quality in manufacturing has led to a heightened ability to ferret out waste and quickly address areas of failure. However, global competition is requiring that manufacturers of today move to a place where failure is not even an option. Success every Time (SET), developed by visionary Johan Casey, takes the concept of quality to that rarified yet very achievable level. When SET is executed completely, operators interface with their parts and tools in such a way that either the product is made correctly, or the/process is stopped. Operators can make only correct parts nothing else.
Strategic Error-Proofing: Achieving Success Every Time with Smarter FMEAs will teach you how to implement SET in your own facility. Succinctly addressing the shop floor realities and cultural challenges that can conspire to defeat even the best intentions, this indispensable volume -
• Shows you how to integrate error-proofing devices into both planning and production phases • Identifies simple and strategic graphics to help management see improvements in elements that matter most, like safety and warranty claims • Outlines a method to measure the robustness of each operation as well as overall plant efficiency • Demonstrates how to seek out the needs of various device users, so as to evaluate the devices based on these needs • Helps you develop a library of standardized methods for solving your most common problems
By following the proven advice offered in this book, your company will experience how the proper implementation of SET increases both employee and customer satisfaction, improves warranty claims, and raises profits. SET stacks the deck for your operators, so that success is not an option, but the only option.
Acknowledgments
Introduction
PART 1 GETTING STARTED WITH SUCCESS EVERY TIME
Chapter 1 : FMEA, Poke-Yoke, Mistake-Proofing, and Error-Proofing: Sorting Out the Terminology Chapter 2 : Success Every Time and Quality Improvement
PART 2 THE CRITICAL PHASES OF SUCCESS EVERY TIME
Chapter 3 : Strategic Monitoring of the Critical Elements Chapter 4 : Phase I of the Success Every time Method: Part Level Chapter 5 : Phase II of the Success Every Time Method: Set-up Level Chapter 6 : Phase III of the Success Every Time Method: Parameter Level
PART 3 PERFECTING AND MONITORING YOUR ERROR-PROOFING DEVICES
Chapter 7 : Designing Parts That Are Device Compatible Chapter 8 : Investing in Your Devices Chapter 9 : Creating Great Devices, Placing Them, and Verifying Their Success
PART 4 SUCCESS EVERY TIME AS A CORPORATE-WIDE STRATEGY
Chapter 10 : The Strategy Behind Success Every Time Chapter 11 : Putting It All Together