ASM Handbook Volume 24A : Additive Manufacturing Design and Applications

The new Volume 24A provides a comprehensive review of additive manufacturing (AM) design fundamentals and applications. The primary focus of the Volume is on metallic systems with limited emphasis on polymers and ceramics where applicable.

• The first five divisions provide an in-depth review of each of the key aspects of the entire AM value chain.
• The materials/process development division discusses AM process-structure-property relationships, process optimization and defects, and material/process modeling.
• The design principles division includes coverage of design rules, part consolidation and assemblies, and simulation-driven design.
• In the data management division, data analytics, data security, and data sharing through a common data model are discussed.
• Next, the mechanical property division section includes discussion on fatigue, tensile, hardness, and other property testing.
• The AM non-destructive evaluation (NDE) division discusses surface and geometrical characterization, ultrasonic testing, radiography, computed tomography, and resonant ultrasound spectroscopy. Included in the AM in-situ process control and monitoring division are articles on machine learning for anomaly detection, in-process thermography, laser powder-bed fusion process control, and in-situ x-ray imaging.
• The applications division reviews key sectors that are embracing and adopting AM technologies. The market sectors are aviation, space flight, medical, automotive, oil and gas, construction, energy, and electronics.
• The last two divisions cover AM standards, qualification, and certification, as well as environmental, economic, and business concerns.

Part I : Materials/Process Development
Chapter 1 : Introduction to Materials and Processes for Additive Manufacturing/Alloy Design and Material Selection
Chapter 2 : Process-Structure Relationships in Fusion Metals Additive Manufacturing
Chapter 3 : Structure-Property Relationships in Additive Manufacturing
Chapter 4 : Process Defects in Metal Additive Manufacturing
Chapter 5 : Process Optimization
Chapter 6 : Material Modeling in Additive Manufacturing
Chapter 7 : Part-Scale Process Modeling for Metal Additive Manufacturing
Chapter 8 : Aluminum Alloy Design for Additive Manufacturing

Part II : Design Principles
Chapter 9 : Introduction to Design for Additive Manufacturing
Chapter 10 : Design Rules
Chapter 11 : Part Consolidation and Assemblies
Chapter 12 : Simulation-Driven Design and The Role of Optimization in Design for Additive Manufacturing
Chapter 13 : Architected Cellular Materials

Part III : Data Management and Digital Thread
Chapter 14 : Fair Additive Manufacturing Data Management Principles
Chapter 15 : Data Analytics and Machine Learning in Metal Additive Manufacturing - Challenges, Segmentations, and Applications
Chapter 16 : Data Formats in Additive Manufacturing
Chapter 17 : Additive Manufacturing Data and Metadata Acquisition - General Practice
Chapter 18 : Data Security in Additive Manufacturing
Chapter 19 : Evolution of Data Management and Common Data Models for Additive Manufacturing
Chapter 20 : History, Development, and Potential Benefits of The Additive Manufacturing Common Data Dictionary
Chapter 21 : Additive Manufacturing Data Integration and Recommended Practice

Part IV : Mechanical Property Characterization
Chapter 22 : Effects of Process-Induced Defects on Fatigue Properties of Laser Powder-Bed Fusion Metallic Materials
Chapter 23 : Tensile Properties
Chapter 24 : Creep Performance of Additively Manufactured Alloys
Chapter 25 : Nanoindentation Hardness, Strain Rate Sensitivity, and Corrosion Response of Additively Manufactured Metals
Chapter 26 : Novel Test Methods

Part V : Nondestructive Testing and Evaluation in Additive Manufacturing
Chapter 27 : Non-Destructive Evaluation in Additive Manufacturing - A Review
Chapter 28 : Surface and Geometrical Characterization and Measurements in Additive Manufacturing
Chapter 29 : Review of Ultrasonic Testing for Metallic Additively Manufactured Parts
Chapter 30 : X-Ray - Radiography and Computed Tomography in Additive Manufacturing
Chapter 31 : Resonant Ultrasound Spectroscopy Testing Methods in Additive Manufacturing

Part VI : In-Situ Process Control and Monitoring in Additive Manufacturing
Chapter 32 : In-Situ Process Control and Monitoring in Additive Manufacturing - An Overview
Chapter 33 : Physics-Based Feedforward Control of Metal Additive Manufacturing
Chapter 34 : Application of Machine Learning to Monitor Metal Powder-Bed Fusion Additive Manufacturing Processes
Chapter 35 : In-Process Thermography of Metal Additive Manufacturing Processes
Chapter 36 : Methodologies and Implementation of Laser Powder-Bed Fusion Process Control
Chapter 37 : In Situ X-Ray Imaging of Metal Additive Manufacturing Processes
Chapter 38 : Online Monitoring and Control of Polymer Additive Manufacturing Processes

Part VII : Applications of Additive Manufacturing
Chapter 39 : Additive Manufacturing Applications in Aviation
Chapter 40 : Metal Additive Manufacturing in The Space Industry
Chapter 41 : Medical Applications of Additive Manufacturing
Chapter 42 : Laser Powder-Bed Fusion Additive Manufacturing of Structural Automotive Components
Chapter 43 : Additive Manufacturing in The Oil and Gas Industry
Chapter 44 : Large-Scale Additive Manufacturing for Automated Construction - An Overview
Chapter 45 : Additive Manufacturing in The Nuclear and Wind Energy Sectors
Chapter 46 : Additive Manufacturing in Electronics and Functional Devices

Part VIII : Standards, Qualification, and Certification in Additive Manufacturing
Chapter 47 : Additive Manufacturing Terminologies
Chapter 48 : Standardization and The Use of Standards in Additive Manufacturing
Chapter 49 : Qualification and Certification Considerations for Metal Additive Manufacturing

Part IX : Environmental, Economic, and Business Considerations in Additive Manufacturing
Chapter 50 : Environmental Impact, Health, and Safety for Additive Manufacturing
Chapter 51 : Metal Additive Manufacturing Supply Chain, Powder Production, and Materials Lifecycle Management
Chapter 52 : Blockchain for Additive Manufacturing
Chapter 53 : Business and Adoption of Additive Manufacturing

Reference Information
Glossary of Terms
Abbreviations
Index